TW Automation :: Robotic Process Automation

TW Automation, a leading Kansas City-based company in robotic process automation, has been transforming manufacturing and industrial operations since 1996. Specializing in turn-key automation solutions, the company designs, builds, and integrates advanced robotic systems to enhance productivity, efficiency, and safety across various sectors, including automotive, agriculture, energy, and food packaging. Their core focus lies in delivering American-made custom robotics that address modern manufacturing challenges, such as labor shortages and operational bottlenecks. By partnering with industry giants like FANUC, Yaskawa, and Fuji Robotics, TW Automation offers a wide array of standardized and customized systems tailored to specific needs, ensuring seamless integration into existing facilities.

Their product offerings are comprehensive, covering multiple robotic applications to streamline industrial processes. For instance, TW Automation excels in robotic welding systems, including prefabricated welding cells that provide precise, high-quality welds for metal fabrication, construction, and automotive assembly. These systems feature advanced seam tracking, positioners, and manipulators for optimal accuracy and reduced rework. In material handling, they provide pick-and-place robotics, palletizing, and depalletizing solutions that handle heavy loads with speed and precision, minimizing cycle times and improving throughput in warehouses and factories. Their case packing and automated conveyor systems ensure efficient packaging operations, while machine tending automation keeps CNC and injection molding systems running continuously, boosting overall facility performance.

Collaborative robots are a standout feature, with FANUC-compatible models that work safely alongside human operators without the need for safety fences. These cobots can lift up to 35 kg and perform repetitive tasks like adhesive application, assembly, and inspection, allowing workers to focus on more complex duties. TW Automation’s vision systems, integrated with AI and sensors, enable real-time quality control for inspection and sorting, reducing errors in high-volume production. Other offerings include adhesive dispensing for precise bonding in manufacturing, robotic grinding for surface finishing, and cutting robots for material processing in industries like energy and construction.

The company’s strengths lie in its full-service approach, providing not only hardware but also technical support, such as HMI programming, PLC programming, and machine vision setup. Their CAD design services ensure custom solutions fit specific workflows, while on-demand services like system training, repairs, and upgrades help clients maintain peak performance. TW Automation emphasizes cost-effective benefits, including consistent quality, improved safety, shorter cycle times, and enhanced customer satisfaction, as evidenced by case studies showing successful implementations for agricultural parts manufacturers and assembly automation.

With over 25 years of experience, TW Automation positions itself as a reliable partner for businesses aiming to compete in a dynamic market. By offering free consultations and pilot programs, they make robotics accessible, helping clients achieve rapid ROI through reduced costs and increased efficiency. As US manufacturing grows, TW Automation’s innovations underscore the future of automation, blending expertise with partnerships to deliver robust, scalable solutions that drive industrial success.