Metalgear Engineering :: Custom Automation Solutions That Solve Complex Manufacturing Challenges Across Multiple Industries

Metalgear Engineering is a New Jersey-based industrial automation and robotics integrator founded in 2019. The company specializes in designing, building, and integrating custom automation solutions that solve complex manufacturing challenges across multiple industries. Headquartered in Saddle Brook, Metalgear Engineering provides end-to-end engineering services—from initial concept and 3D CAD design through mechanical fabrication, electrical integration, programming, and installation—delivering turnkey systems tailored to each client’s specific production needs.

Metalgear Engineering focuses heavily on robotic automation as a core offering. On its dedicated robotics page, the company highlights robotic arms for assembly, material handling, welding, pick-and-place operations, and automated inspection. Solutions include machine tending for CNC equipment, hygienic robotic packaging and palletizing systems for food and beverage applications, sterile automation for pharmaceutical and medical device production, and heavy-duty robotic cells for automotive and aerospace manufacturing. The firm integrates both traditional industrial robots and collaborative robots (cobots) with advanced sensors, machine vision, and PLC/SCADA control systems to enable safe, high-speed, and precise operations.

Additional capabilities include automated testing equipment, robotic leak and performance testing, ergonomic workstations, and fully custom robotic work cells that combine motion control, safety systems, and Industry 4.0 connectivity. Metalgear Engineering emphasizes modular, scalable designs that improve throughput, reduce labor costs, and deliver consistent quality while meeting strict safety standards such as ISO 10218 and OSHA requirements. The company also maintains an online store for automation components and recently announced membership in the Association for Advancing Automation (A3), underscoring its commitment to the robotics and automation industry.

With project experience in food & beverage, pharmaceuticals, electronics, cosmetics, medical devices, and heavy industry, Metalgear Engineering positions itself as an agile partner capable of tackling niche or difficult automation projects that other integrators may decline.